Industrial Immersion Heaters

Industrial immersion heaters achieve up to 98-99% heating efficiency through direct liquid contact, with operating capabilities up to 1200°C (2192°F). These systems, available in power ratings from 210W to 3000W for water applications, provide precise temperature control within ±2°C for critical processing equipment.

As authorized distributors of Indeeco and other manufacturers, we offer comprehensive heating solutions across multiple industries.

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At Knape Associates, we provide unmatched support, ensuring you receive the correct immersion heater the first time.

We stand by the manufacturers we represent and offer expert guidance throughout the process, from sale to after purchase operation.

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​​Types of Industrial Immersion Heaters for Sale

Our comprehensive range of immersion heaters operates at power densities of 30-40 Watts per cm², suitable for various industrial applications:

Flanged Immersion Heaters: Engineered for high-power applications up to 1200°C, featuring electrical isolation rated to 2500V for hazardous environments.

Over-the-Side Immersion Heaters: Portable units with integrated diagnostic systems and PLC compatibility for precise measurements and remote monitoring.

Threaded or Screw Plug Heaters: Compact designs offering power ratings from 210W to 3000W, ideal for pressure-rated vessels and confined spaces.

Bottom-Mounted Immersion Heaters: Specialized for high-viscosity fluids with uniform heat distribution systems and thermal overload protection.

Replacement Boiler Flange Heaters: Advanced ceramic heating elements provide up to 30% greater energy efficiency than traditional metal elements, with rapid heating capabilities of 1200°C in 40 seconds.

Benefits of Industrial Immersion Heaters

Modern immersion heating systems combine cutting-edge materials with precise control systems:

  • Energy Performance

    Ceramic heating elements achieve 98% efficiency with power densities up to 70 W/cm² in water and 25 W/cm² in air applications.

  • Material Innovation

    Integration of graphene technology provides superior thermal conductivity and improved durability during flexion compared to traditional nichrome elements.

  • Control Systems

    Temperature regulation within ±2°C through PLC-compatible diagnostics and high-limit sensors, with IoT connectivity for remote monitoring.

  • Safety Engineering

    Electrical isolation rated to 2500V with comprehensive thermal overload protection and corrosion-resistant materials for aggressive chemical environments.

Looking to Buy an Industrial Immersion Heater?

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Industrial Applications and Performance Specifications

Modern immersion heaters deliver precise temperature control across diverse industrial environments, with operating capabilities reaching up to 1200°C in dry environments and power densities of 30-40 Watts per cm².

Process Industry Solutions

  • High-Temperature Processing

    Systems operate efficiently at temperatures up to 1200°C with integrated diagnostic monitoring, achieving temperature regulation precision of ±2°C for critical processes.

  • Chemical Processing

    Specialized configurations handle corrosive environments with electrical isolation rated to 2500V and advanced material designs that maintain 98-99% heating efficiency.

  • Pressure Vessel Systems

    Custom designs for high-pressure operations incorporate PLC compatibility for precise measurements and automatic adjustment capabilities.

Oil and Gas Applications

  • Viscosity Management

    Advanced ceramic elements provide up to 30% greater energy efficiency than traditional metal heating elements, with rapid heating to 1200°C in 40 seconds for optimal fluid control.

  • Heat Transfer Systems

    Watt densities reach up to 70 W/cm² in water applications and 25 W/cm² in air, ensuring efficient thermal control across varied operational conditions.

  • Flow Control Operations

    Real-time monitoring systems with high-limit sensors prevent overheating while maintaining consistent fluid dynamics and thermal distribution.

Each application includes comprehensive safety features with thermal overload protection and remote monitoring capabilities through integrated IoT systems.

Need custom products?

Contact us now for a fast quote on the right model for your specific application. Just let us know the application and we can help!

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Supplying Ventilation & Heating Equipment

Knape Associates can provide fast quotes on the right industrial products for your application.

We are official representatives of industrial ventilation products that covers Texas and beyond.

We can also send out a trained specialist to assess the area and make sure the proper equipment is being used for your specific application.

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